Ant Spider Machines Lead Innovation in Telescopic Boom Lifting Equipment Reliability

In the field of modern engineering equipment, Spider Cranes  as benchmark products of telescopic boom lifting equipment, rely on their hoist wire ropes as core load-bearing components, directly impacting construction safety and efficiency. Through technological innovation and standardized management, Ant Spider Machines have redefined the industry standards for the full lifecycle management of hoist wire ropes in telescopic boom spider cranes, providing solutions for heavy lifting in complex global environments.

I. Maintenance: Preventive Care Extends Service Life

Ant Spider Cranes' hoist wire rope maintenance system adheres to the principle of "prevention over repair," formulating scientific procedures tailored to the characteristics of telescopic boom structures:

Daily Inspection and Cleaning

Visual inspection of hoist wire ropes is conducted before each operation, focusing on signs of broken wires, wear, and corrosion. Specialized cleaners are used to remove adhered sand and oil, preventing impurities from exacerbating wire friction. In a municipal pipeline maintenance project, Ant Spider Cranes  maintained hoist wire ropes through regular cleaning, ensuring integrity after 300 hours of operation on a 30° slope.

Deep Lubrication and Protection

Professional lubrication of wire ropes is performed every 1-2 months using a soaking process with lubricating grease heated to 80-100°C, ensuring penetration into the rope core. Pure electric models are equipped with eco-friendly lubricants, achieving compatibility with zero-emission scenarios like hospitals.

Dynamic Intelligent Monitoring

Integrated tension sensors and wear monitoring modules upload real-time wire rope operation data. When abnormal vibration or local overheating is detected, the system automatically warns and adjusts operational parameters, reducing failure rates by 90%.

II. Replacement: Precision Standards Ensure Safety Baselines

Ant Spider Cranes strictly implement the GB/T5972-2023 standard, establishing a three-level replacement mechanism:

Immediate Replacement Scenarios

Immediate shutdown and replacement are required when:

Broken wires exceed 3 in a single strand or cluster (≥5 within 6 times the rope diameter);

Wire rope diameter decreases by over 7% of the nominal diameter or exhibits cage distortion;

The rope core is exposed or metal fusion occurs due to high temperatures.

Periodic Replacement Specifications

Regular scenarios: Replace every 12 months or after 2,000 operating hours;

Harsh environments (plateaus/coastal areas): Replace every 6 months or after 1,000 hours.

Standardized Replacement Process

The four-step "cut-fix-preload-test" method is adopted: after installation, apply 2.5%-5% of the breaking load for pre-tensioning, conduct 5 no-load test runs, then load 10% of the rated capacity to ensure telescopic boom lifting accuracy.

III. Core Value: Dual Cornerstones of Safety and Efficiency

Safety Barrier

The intelligent maintenance system reduces elevated operation accident rates by 72%. In a commercial complex lifting project, the system preemptively warned of internal wire breaks, preventing a 5-ton load fall accident —a critical safety milestone for  telescopic boom spider cranes.

Efficiency Engine

Preventive maintenance extends wire rope life by 40% and reduces downtime by 68%. In a convention center project, Ant Spider Cranes achieved a 55% daily lifting efficiency improvement and 40% construction period reduction through standardized maintenance.

Green Upgrade

Pure electric telescopic boom models paired with low-wear wire ropes reduce carbon emissions by 45% compared to traditional equipment, adapting to green infrastructure scenarios like photovoltaic power stations.

IV. Technological Innovation: Tailored Solutions for Telescopic Booms

Material Innovation

Using 1870MPa high-strength galvanized steel wires with lead-plated surfaces to enhance corrosion resistance, suitable for harsh environments like marine engineering.

Structural Optimization

Designed for telescopic booms, 6×37 interactive lay wire ropes reduce multi-layer winding stress through pre-deformation technology, improving fatigue life by 30%.

Intelligent Integration

IoT modules upload real-time wire rope tension and temperature data, with AI algorithms predicting remaining life to support full lifecycle management of telescopic boom equipment.

Conclusion

Through the trinity management system of "maintenance-replacement-innovation" for hoist wire ropes, Ant Spoder Crame Spider Cranes have addressed the operational pain points of traditional telescopic boom equipment in narrow spaces. With the acceleration of new energy infrastructure, their telescopic boom technology and intelligent wire rope systems are driving the engineering lifting industry from "extensive construction" to "precision construction," providing Chinese intelligent manufacturing solutions for global complex environment operations via Ant Spider Machines.

About Ant Spider Machines

Ant Spider Lift Crane are benchmark products of China's construction machinery industry cluster, specializing in R&D of all-terrain intelligent spider-type lifting equipment. With core technologies including independent adjustable track systems, one-touch intelligent operation modules, and multi-power matrices, they are widely applied in construction, municipal engineering, energy, and other fields, serving over 300 major projects globally and driving industry green upgrades through technological innovation.

Note: Technical parameters and cases in this article are based on measured data of Ant Spider Machines; specific applications should be adjusted according to on-site conditions.